PU Glue Triple Shaft Mixer Manufacturer | JCT Machinery

Triple Shaft Mixer Structure

1. High-speed dispersing disc: Provides strong shearing and rapid dispersion of solid-liquid systems such as polyurethane prepolymers, fillers and pigments.
2. Low-speed "山"-shaped blade (with bottom and wall scrapers): Promotes overall material circulation, preventing adhesion to the cylinder walls and maintaining uniform heat transfer.
3. Medium-speed butterfly blade: The hollow design ensures full material circulation, ensuring more uniform mixing and reducing dead spots.
4. Vacuum system: This system allows for simultaneous degassing during dispersion, removing bubbles generated during mixing and preventing post-curing defects.
5. Heating/Cooling jacket: This system is used to control reaction temperature and maintainstable PU glue viscosity and reactivity.

Advantages of Triple Shaft Mixer In PU Glue Production:

• Raw material mixing: High-speed dispersing discs quickly disperse solid fillers (such as calcium carbonate, silica fume and pigments), while low-speed blade circulates the material throughout the drum, ensuring highly uniform mixing.
• Degassing: Mixing under vacuum effectively removes moisture and air, preventing bubbles from forming after the colloid solidifies.
• Temperature control: Jacket heating prevents the PU prepolymer from losing fluidity due to low temperatures, while cooling prevents premature curing due to high temperatures.
• High viscosity adaptability: Capable of processing high-viscosity systems ranging from 50,000 to 800,000cP and suitable fo rhigh-strength PU glue with high filler content.

Why choose JCT's triple shaft mixer?

1. Customized tank and paddle design: Optimizes the triple-shaft layout based on the PU glue viscosity and formulation to improve dispersing efficiency.

2. Fully automated control: PLC and touch screen can store multiple sets of process parameters for easy switching between different formulations.

3. Integrated Vacuum and Temperature Control: A single device performs mixing, dispersing, degassing, and temperature control, minimizing material transfer losses.

4. High-Strength Seal: Prevents moisture ingress, making it particularly suitable for wet-curing PU glue.

5. Easy-Clean Structure: Pulleys installed at the bottom of the cylinder facilitate ejection and cleaning. Mirror-polished interior minimizes residue.