High Speed Disperser: Core Dispersion Equipment For Coating, Ink, Adhesive And Chemical Industries | JCT Machinery

High Speed Disperser Working Principle

The core of high speed disperser is a high-speed rotating serrated dispersing disc. When the dispersing disc rotates at a speed of 1000-3000rpm or higher, the liquid generates strong radial and axial circulating flows, allowing the powder to be rapidly draw into the dispersion zone, subjected to high-speed shearing, and uniformly dispersed into the system.

Features:

• High speed shearing action: Breaks down powder agglomerates and rapidly wets pigments and fillers.
• Strong circulating flow: Accelerates the overall homogenization of materials in the tank.
• Low energy consumption and high efficiency: Suitable as a pre-dispersion or pre-mixing process equipment.

Therefore, in the dispersion process of pigments, fillers, and polymer resins, high speed disperser can significantly improve efficiency and dispersion quality.

High Speed Disperser Structural Features

• Dispersing disc (sawtooth disc): The core shearing component, determining the dispersion fineness and efficiency.
• Motor and variable frequency speed control system: Provides stable power and allows for adjustable speed to adapt to different materials and process requirements.
• Lifting system (hydraulic/pneumatic/mechanical): Facilitates container replacement or cleaning.
• Container clamping and safety system: Ensures stability during operation and operational safety.
• Control panel: Displays rotational speed and current, with some models deaturing automatic timing, temperature control, and remote control.

Depending on industry needs, optional features include a double shaft structure, explosion-proof configuration, vacuum system, stainless steel construction, and mobile or fixed structures.

Advantages of High Speed Disperser

• High dispersion efficiency: Can complete in 20-30 minutes the work that traditionally takes several hours.
• Simple structure and easy maintenance: Suitable for continuous production.
• Strong adaptability: Can handle materials from low to medium viscosity.
• Low cost and low energy consumption: A very economical and practical choice for small and medium-sized enterprises.
• Good conpatibility with other equipment: often used in conjunction with horizontal grinding mills, three-shaft reactors, and mixing tanks to form a complete production line.

As a professional manufacturer of chemical mixing and blending equipment, JCT offer:

• Customizable motors, dispersing discs, materials and control systems based on material viscosity and process requirements.
• Complete production line solutions for coatings, inks, adhesives, resins, daily chemicals and more.
• Overseas installation, commissioning and training services.
• Customizable explosion-proof, high-temperature, vacuum and automated control systems.

Whether our customers require single machines or complete production lines, we can provide professional solutions.